TUBEROLL
TUBEROLL spiral-type high-speed PVC doors are made from 900 gr/m² PVC tarpaulin material. They are reinforced with steel shafts or rows of profiles concealed within the PVC tarpaulin. The doors operate by winding the fabric onto a drum, and the single-layer PVC curtain assembly is pulled upwards onto a steel hexagonal drum by a tubular motor connected to a shaft. This movement is guided by galvanized uprights on either side.
- Door left and right guides must be made of 1.5mm thick, DX51DZ quality galvanized sheet metal, with dimensions of 80x110mm and lengths adjusted to the door dimensions, and must have a custom shape suitable for the door.
- The door drum must be made of galvanized ST52 steel with a hexagonal structure.
- PVC tarpaulin must comply with DIN ISO 2040, DIN ISO 2075, DIN EN 1876/2 1998 standards, EU 1935/2004 and 10/2011 food standards, be phthalate-free, have a 1100 dtex weft and 1100 dtex warp, be UV stabilized, CE certified, and be a hydrolytic resistant technical textile with a density of 900 g/m². It must withstand temperatures between -30 and +70 degrees Celsius without deformation.
- The door must have a protective housing to prevent it from coming out of the guide rail. The protective housing must be made of PVC and POM material, classified as D1 flame-retardant, and resistant to deformation between -30 and +70 degrees Celsius.
- The door's drum PVC winding section must be covered with a 1.0 mm thick, formed DX51DZ quality galvanized sheet metal cover to protect the PVC tarpaulin.
- The side sheet metal flags of the door drum carrier must be laser-cut, 3-5 mm thick, and galvanized, according to ST52 quality door dimensions.
- The PVC tarpaulin must be concealed within and reinforced to the spiral dimensions with ST52 10x20x2 box profile or CK45 Ø15mm steel shaft.
- Door guides should be fitted with weatherstripping made of PVC and EPDM materials that prevent wind penetration and are resistant to deformation between -30 and +70 degrees Celsius, and are made of Class D1 flame-retardant material.
- PVC tarpaulin; The transparent viewing windows to be applied to it must comply with EN 71-3 standard, EU 1935/2004 and 10/2011 food standards, be phthalate-free, 1.5-2mm thick, and withstand temperatures between -30 and +70 degrees Celsius without deformation.
- The lower base section of the door will be made of double-layered tarpaulin and will be filled with soft sand or EPDM membrane filling material to cover any unevenness in the ground where it is attached.
- The door's wind resistance must meet Class 1, 2, or 3 values according to EN 12426, EN 12425, and EN 12424 standards, depending on the installation location.
- The door guide surface must include a reflective safety photocell with a capacity of 1-10 meters, conforming to the IEC 60529 IP64 standard, and capable of 5,000,000 operation cycles in working conditions between -30 and +70 degrees Celsius, along with a PVC POM housing to protect the photocell and reflector.
- The motor can be three-phase or two-phase, with brakes, 230-400V AC, IE3 class energy efficient, between 0.75kw and 2.2kw, and should be adjustable according to door dimensions.
- Depending on the dimensions of the installation location, the door opening speed should be between 20 m/s and 0.35 m/s.
- The switch system must comply with IP 51 (CEI EN 60529), EN 60947-5-1, CEI EN 60947-5-1 EN60529, CSA 22.2-14 standards and have a capacity of 2,000,000 cycles under operating conditions between -30 and +70 degrees Celsius.
- The door must have a safety system that automatically cuts off the electrical circuit while it is in use.
- The door should be able to be opened, closed, and stopped using buttons.
- The door must have a button with up and down buttons, in addition to the controls on the buttons themselves.
- The door must have an EMERGENCY STOP button.
- The door must have an identification label on its guides containing the production date, serial number, and manufacturing dimensions.
• An optional engine housing should be available.
• An aluminum base plate and EPDM gasket should be available as an option.
• Optionally, an aluminum base with EPDM gasket and a bottom contact pneumatic safety system should be available.
• Aluminum fin support bars should be available as an option.
• An optional height photocell should be connectable.
• An optional warning lamp or signaling system should be available.
• An aluminum base plate and EPDM gasket should be available as an option.
• Optionally, an aluminum base with EPDM gasket and a bottom contact pneumatic safety system should be available.
• Aluminum fin support bars should be available as an option.
• An optional radar system should be available.
• An optional remote control system should be connectable.
• An optional input/output metal mass detector should be connectable.
• The number of windows should be expandable as an option.
• All features to be optionally connected to the door; should not require any additional products beyond the optional features, and should be directly applicable during the panel connection phase.